Customized Pick-Up Truck Bed Design & Manufacturing Documentation
A case study showcasing the development of a customized pick-up truck bed, including 3D CAD modeling, assembly design, fabrication drawings, BOMs, and manufacturing documentation.
Milestone PLM was engaged to deliver end-to-end product development and manufacturing documentation for a customized truck bed and bed-mounted accessory package. Operating under a tight 3-week delivery schedule with complete engineering ownership, every CAD model modification, weldment layout, and fabrication drawing was developed to be production-ready on first release—cutting engineering costs by 60% and enabling efficient, immediate manufacturing execution.
What Made This Project Complex
Developing the truck bed as a new product concept required extensive research to understand customer-specific terminology, design standards, and component requirements. The project also involved modifying existing CAD models, integrating new parts and assemblies, and preparing accurate fabrication and assembly drawings while ensuring manufacturability and meeting project timelines.
How Milestone PLM delivered
Milestone acted as an extended engineering team, providing comprehensive design and manufacturing support in the product development life cycle. A dedicated team consisting of ONE Design Engineer AND CAD Specialists was assigned to the project to deliver
- Complete engineering ownership reduced dependency on in-house design resources
- 60% Reduction in Engineering Costs
- Accelerated design-to-manufacturing transition through dedicated engineering support.
- Optimized processes and documentation enabled quicker production execution
- Reduced Manufacturing Lead Time
- Fixture design and process improvements increased manufacturing productivity
- Improved Production Efficiency
- Complete support for CAD models, drawings, DXFs, ECNs, routings, BOMs, assembly instructions, and welding procedures
How we structured the work
Understanding the concept for the project
Reviewed the reference sites and materials provided by the client to understand the project requirements, relevant industry terminology, and key considerations for truck bed design and fabrication.
Product Development
The truck bed and mounted accessories were modified based on client requirements, with detailed 3D CAD models and assemblies developed. Design reviews were conducted to incorporate client feedback and finalize the engineering revisions.
Manufacturing Documentation
Developed production-ready engineering, fabrication, and assembly drawings to support accurate truck bed fabrication and efficient manufacturing execution.
Project in Pictures
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